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11
Dear Nikolai,

 A few months ago I bought a balanset-1 from You.
Now  I've started balancing tests, there are problems and I need your help.

1. I tried to balance the 2.5m long mulcher rotor, I did everything in the balancing manual, but the software showed me aunbalance in the P1 cca.1300 grams, in P2 650 grams. When I put this weigths rotor shakes even more, so I have to put weights a couple of times but the rotor is still unpredictable.
When I pull the rotor from the mulcher and put it on stationary balance machine, another software shows 300 grams in both planes and when I set the weights the rotor calms down.

2.  3m long mulcer rotor.
I make test run. Then I put test weight o 1st plane, I spin in and measure, remove weigth.
Put weigth on 2nd plane, spin rotor, measure.
And now starts my problems. Trim balance wants cca. P1=1400g@78deg and 680g@347deg. When I put like sofware said and spin and mesure, next result say something quite different. And rotor vibrate even worse.
So I put more and more weights but result is worse.

Please help me to understand what I am doing wrong.
When I balance on field I cant do anything, but when I put rotors on stationary balancing machine in two spins i can balance abouth anything.
From ten mulcher rotors that I ve tried to balance on field, I didnt  successfully balance even one.

Best regards.
12
Hello.
We have a huge experience in balancing different mulchers.  https://vibromera.eu/category/example/mulchers/
We send the devices by express mail from Estonia. Parcels in Europe come quickly, about 10 days.



"Dynamic balancer Balanset-1. Mulcher field balancing"

"Dynamic balancer Balanset-1. Mulcher Nokamic field balancing"

13
Discussion about Balanset-1 / field balancing the rotors of mulchers in two planes
« Last post by Andrew on July 15, 2018, 04:20:15 PM »
Mr. Shelkovenko,

I'm interested in buying balance-1. I'm wondering if this device is strong
enough for field balancing the rotors of mulchers in two planes.

Thanks in advance.

Best regards
14
Discussion about Balanset-1 / Re: centrifugal impellers
« Last post by Andrew on July 15, 2018, 04:16:05 PM »
 
For such centrifugal fans we have developed a simple balancing stand, as you can see in the attached pictures. It allows to achieve a good balance of the fan assembly. How to place sensors and reflective mark you can see in the pictures. Sensors mount by the magnets. Test and balancing weights should be placed on the impeller's  side 1 and side2  as shown. You can use steel clip or similar as trial and balancing weghts.
There are some information in the https://vibromera.com/index.html .
 
If you have any questions, please contact us.
 
15
Discussion about Balanset-1 / centrifugal impellers
« Last post by Andrew on July 15, 2018, 04:08:59 PM »
Dear Mr.,

I've seen the field balancing equipment on your webpage.

We start manufacturing centrifugal impellers for small single inlet
centrifugal fans.
(see attached picture)
The impeller outside diameter is from 300 up to 450 mm and width 140 up to
220. Weight 1,5 to 5,0 kg.

In case of using your Balanset-1 device, could you please make a
schematics with:
- where to place the vibration sensors;
- where to place the reflector mark;
- where on the rotor to add test weight (we want to add mass, not
substitute).

Looking forward for your reply,
16
Discussion about Balanset-1 / Re: balancing machine for Pelton runner
« Last post by Andrew on July 15, 2018, 03:48:09 PM »
Greetings!
Yes, our equipment can be used for balancing your Pelton runners.
Our balancing system used influence coefficients method, so is possible to balance rotors of any weights and size.
But our balancer is a field balancer, so you can balance your parts in their own bearings with own drive motor. Our equipment is just vibration measuring system and balancing software. There are not any mechanical part in our balancing equipment. You can made any simple balancing stand.


Best wishes
Andrew Shelkovenko
17
Discussion about Balanset-1 / balancing machine for Pelton runner
« Last post by Andrew on July 15, 2018, 03:29:45 PM »
Greetings,

We need balancing machine for Pelton runner. All necessary information’s are enclosed in the drawing.

Those are the cases of smallest and biggest runners that we need to balance.

Please, can you confirm that we can use your equipment for balancing such parts and send us the quotation?

Best regards.
18
Discussion about Balanset-1 / Re: 50 ton rotor balancing
« Last post by Andrew on July 08, 2018, 08:47:48 PM »
Hello,
1. Balanset-1 is portable balancer for field balancing of rotors or can be used as measuring system for the balancing stand.
Balanset used test weights (influence coefficients) method to determine how vibration amplitude and phase will changed after known weight added. Then required correction mass and angle of the correction masses can be calculated (automatically by software).
Balancing procedure not depends from the size and mass of the balanced rotor. We  balanced 9 ton rotor of papermaking machine and 50 gramm small rotors.
So, you can balance 50 ton rotor too in its own bearing.

There are some important notes
- What is reason of vibration  - disbalance or not? Maybe electrical\magnetic reasons?
- In what condition bearings are - good or not? If not good - possible you can't reach good balancing results.
- Balanset is used to balancing of rigid rotors. ie not for highspeed rotor of turbin etc.
What is the rotation speed of your rotor (RPM)?
 
2. Cable lenght is not too limited - it can be 10- or 20 meters. (standart is 4 meters)
3. Prise is $1,634.00
19
Discussion about Balanset-1 / 50 ton rotor balancing
« Last post by Andrew on July 08, 2018, 08:38:44 PM »
We are a power generation company having big generators of 120mega watts. We have some vibration in them. We need a test set to balance their rotors.

I have seen your add on ebay. Can you please share that

How much big (length/diameter/weight) rotor can be balanced with this device?
What is the cables length of vibration sensors?
What is your final price of this equipment?
If we do not buy magnetic stand for speed pick up as we have it and also not buy weight scale then what will be the price?
 

Please again note that our generators rotors are very big. Rotor weight is 50ton, length is 6 meters and diameters is 02 meters.

Need your feed back to proceed.
20
Discussion about Balanset-1 / Re: 2 Plane Dynamic Balancing
« Last post by Andrew on July 08, 2018, 08:09:59 PM »
Good day!

For 2 Plane Dinamic balancig of rotor you can use our portable dinamic balancer Balanset-1.

I attached User manual with datashit and instruction for users.

If you have any question please feel free to contact us.
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