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Discussion about Balanset-1 / Re: balance mainspindles
« Last post by Andrew on July 15, 2018, 05:52:35 PM »
Yes, you can balance mainspindles in machining centers in it's own bearings.
We can reach low level of vibration - for example 0.03 mm\s (see screenshot below) .
"Dynamic balancer Balanset-1. Mainspindle balancing"
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Discussion about Balanset-1 / balance mainspindles
« Last post by Andrew on July 15, 2018, 05:49:35 PM »
Dear sir, madam,
 
For our company Iím looking for a device thet can balance mainspindles in machining centers.
The spindle will not be taken out of the machine for balancing,
 
On the internet I found Vibromera. My question, will your balcom-1 do this job?
What is the level of balancing I can expect in MM/S?
 
Do you have references who also balance main spindles?
 
Please make a quotation with your very best price of a Balcom-1,
2 planes
5 meter cables on the accelerometers and laser sensor
delivery to my adres
6
OK, of course I'll glad to help. Please feel free to ask.
Nikolai was engaged in field balancing of the mulchers. Sometimes he is failed to reach perfect balancing , because resonant of the  construction, bad bearings and such a like  causes. But vibration should  decreased in any case.
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Thanks,

look I have been constructing and producing mulchers for 11 years now. I've always been balancing on a rigid machine. Now I have a need for services where people do not have to remove rotor from mulcher and bring it to me. I can balance them on the field, but I simply fail.
I'll try your advice, and if I fail, I'll be bothering you for a litlle bit more with my questions.

Best regards
8
Important to mount sensors in massive part, not in then thin casing etc. that can resonate.
 
Cable direction is not important.
 
Field balancing of the mulchers is not so easy.
Some times we are forced to use some tricks (see kust1.jpg)


 
Before balancing the mulchers must be repaired, bearings must be in good technical condition, rotate without jamming etc.
 
Best wishes
Andrew Shelkovenko
9
Dear Andrew

Thanks for fast repy. If you could send me one more time pictures i cant see them in mail.
Do sensor position have impact on results. 
I know that sensors need to be on flat surface close to bearings, but do cables need to be parallel?
Please send me picture of right mounted sensor.

Best regards
10
Dear Alexandar
 
1. Be sure that you put the weights in the correct place (angle)
The angle is measured from trial weight position according direction of rotation (as shown on picture below)


2. Be sure that you correctly mount vibration sensors.


I.e. sensor sensitivity direction should be transversely (at right angle) to rotor axis.

3. If you have an balance machine with "soft bearing" you can try use balanset with this machine for testing.
Balanset should to show the same weights as another software, maybe to other angle - according to direction of rotation of rotor.
 
Or you can for beginning try balanset to balance a simple rotors - maybe a small fan etc.
There are video
https://www.youtube.com/watch?v=dzUkNHeFcVM
 

Also there are Step-by-step balancing procedure manual
https://vibrobalance.com/index.html
 
Best wishes
Andrew Shelkovenko
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